Why Omni Rack Robotics

A new automation category for the warehouse you already have.

Omni Rack Robotics—or ORR—brings autonomous movement to existing rack infrastructure. It connects storage levels and aisles without making a ground-up warehouse rebuild the starting point.

Rack-native Multi-level Aisle-connected Software-defined
Existing rack + autonomous access
Tote Carton Case
Case Pick Tote
Carton Tote Case
Tote Case Carton
Carte+
Vertical access Storage workflow Aisle mobility

The category

What Omni Rack Robotics means.

ORR describes a system that treats the rack—not just the floor—as a robotic operating environment. The result is coordinated access to storage across height, depth, and aisle.

01 / OMNI

Connected movement

Robots move beyond a single floor path or fixed aisle, linking the storage network into one addressable environment.

02 / RACK

Infrastructure first

The warehouse rack becomes part of the automation layer, preserving useful infrastructure where configuration and condition allow.

03 / ROBOTICS

Autonomy with control

Mobile hardware, orchestration software, safety logic, and operating data work together as a managed material-flow system.

The brownfield automation gap

Between floor robots and a full rebuild, there is another path.

Many operating warehouses need more storage access and movement capacity, but cannot justify designing the building around a new fixed system. ORR is built for that middle ground.

Manual movement

Flexible, but dependent on walking, lifting, and repeated travel.

Floor-based AMRs

Automate horizontal transport while storage access remains a separate step.

Omni Rack Robotics

Extends robotic movement into rack levels and across the operating footprint.

Traditional ASRS

Purpose-built, fixed automation typically designed around dedicated infrastructure.

ORR makes existing infrastructure an automation asset—creating a practical route to higher-density, software-orchestrated operations.

How the category works

A robotic system that sees the whole storage environment.

Rack levels Cross-aisle path Coordinated fleet

Address the storage location

Inventory positions become software-defined destinations within a mapped rack and aisle environment.

Travel vertically to inventory

Rack-native mobility brings robotic access to usable storage height, not only to floor-level handoff points.

Handle real warehouse containers

The system is designed around operational loads such as totes, cartons, and cases, subject to the validated application.

Move from aisle to aisle

Transfer paths allow robots to serve more of the storage footprint instead of remaining captive to one aisle.

Coordinate through software

Orchestration assigns work, manages traffic, monitors state, and connects the robotic layer with warehouse workflows.

Six defining principles

What makes a system ORR.

Omni Rack Robotics is not one machine or one feature. It is an operating model built around these connected capabilities.

Rack-native

Works with compatible rack infrastructure instead of requiring proprietary storage to define the entire solution.

Multi-level

Brings autonomous travel to multiple rack elevations so vertical cube becomes part of the robotic workflow.

Aisle-connected

Allows robotic resources to be shared across aisles through planned transfer routes and fleet coordination.

Container-compatible

Supports validated totes, cartons, and cases so automation can align with the loads an operation actually handles.

Software-defined

Uses mapped locations, task logic, traffic management, telemetry, and integration to coordinate physical flow.

Progressively scalable

Creates a path to begin with a defined workflow or area, validate it, and expand as operating requirements evolve.

Designed for operating warehouses

Strongest where the building is real—and the constraints already exist.

ORR is especially relevant when an operation needs to improve movement and storage access while preserving more of its current facility.

Every site still requires application engineering. Rack condition, dimensions, loads, floor, fire protection, safety zones, throughput, and upstream systems all influence fit and configuration.

Brownfield facility

You have a live operation, useful rack, and limited appetite for wholesale infrastructure replacement.

Underused vertical cube

Storage height exists, but accessing it efficiently creates travel, equipment, or labor constraints.

Variable demand

Volume, SKU profile, or order mix shifts enough that flexibility matters alongside automation.

Phased capital plan

You want to validate a defined application and create an evidence-based path to broader deployment.

Choose the right automation model

AMRs, traditional ASRS, and ORR solve different parts of the problem.

The best choice depends on the building, inventory, process, risk tolerance, and required flow. This comparison frames the role of each.

Dimension
Floor-based AMRs
Traditional ASRS
Omni Rack Robotics
Primary role
Horizontal transport and task support
High-density automated storage and retrieval
Robotic access and movement within the rack environment
Storage access
Usually depends on a separate pick or handoff process
Integrated into dedicated storage machinery
Extends autonomous travel to multiple rack levels
Infrastructure
Primarily uses warehouse floor and mapped routes
Purpose-built fixed system and storage structure
Uses compatible rack plus robotic travel and transfer elements
Deployment model
Often introduced by route, task, or work zone
Commonly engineered as a larger integrated project
Can be planned by application, aisle group, or operating area
Best considered when
Floor movement is the main automation need
A dedicated high-throughput storage system fits the business case
Existing storage, vertical access, and phased change are central constraints

This is a category-level comparison. Actual capability, performance, cost, and implementation depend on the selected system and operating configuration.

ORR, made operational

Carte+ turns the category into a working system.

Carte+ is Cartesian Kinetics’ first Omni Rack Robotics system. It brings together rack-native robotic hardware, coordinated movement, and the software intelligence required to operate in a live warehouse.

eCarte+ validates the application and operating assumptions before broader deployment. The Digital Twin models the environment and helps evaluate system behavior. CarteCloud connects orchestration, visibility, and operating data.

01

Carte+ robotics

Rack-native movement, retrieval, and transfer in the physical environment.

02

Software intelligence

Mapping, orchestration, traffic control, telemetry, and operational visibility.

03

Digital validation

Application assessment, modeling, and evidence for configuration and scale.

A practical path to automation

Start with the operation. Scale with evidence.

ORR adoption can follow a measured path from application fit to an expanding operating system.

01

Assess

Define the workflow, rack, inventory, safety, and integration constraints.

02

Model

Use operating data and the Digital Twin to evaluate configuration and flow.

03

Deploy

Introduce a validated system around a defined application or area.

04

Measure

Track system behavior, operating data, exceptions, and workflow outcomes.

05

Scale

Expand robots, aisles, workflows, or sites as the operating case develops.

Your warehouse. A new operating model.

See whether Omni Rack Robotics fits your operation.

Bring us your rack, inventory profile, workflow, and constraints. We’ll help identify where ORR may create the strongest operating case.

Carte+ Omni Rack Robotics installed on existing warehouse racking Omni Rack Robotics
Omni Rack Robotics

What Makes ORR Different?

ORR delivers high-throughput automation without forcing operators to replace their racks, containers, facilities, or existing operational investments.

1

Works With Any Rack

ORR does not require rack replacement. Whether you use standard shelving, mezzanines, or high-bay storage, Carte+ installs directly onto existing infrastructure—without teardown or reconstruction.

Preserve the infrastructure you already own.
2

No Proprietary Totes

Continue using the bins, cartons, cases, and packaging formats already supporting your operation. ORR does not require a packaging overhaul to achieve high-speed automation.

Automate without replacing your containers.
3

Throughput That Delivers

Increase picking productivity by up to 5x compared with manual processes without requiring a pristine facility or a capital-intensive infrastructure rebuild.

Deliver enterprise performance from existing facilities.
4

Installs in Weeks, Not Months

Move from signed contract to go-live in fewer than six weeks, with minimal construction, no specialized floor preparation, and limited disruption to active operations.

Accelerate automation and time to value.
5

Scales One Aisle at a Time

Begin with a single aisle and expand throughout the facility at your own pace, with limited integration cost and minimal interruption to forklift and associate workflows.

Match automation investment to operational demand.
6

Optimized for Real-World Conditions

  • Works with non-pristine warehouse floors
  • Avoids floor traffic through an overhead robot path
  • Operates in narrow aisles and mezzanines
  • Supports high-bay storage environments
Bring automation to challenging warehouse environments.
7

Integrated With eCarte+

Every Carte+ deployment begins with a high-fidelity physical-digital twin. Simulate layout options, test real order profiles, validate projected ROI, identify operational bottlenecks, and virtually commission workflows before installation.

Validate the complete automation strategy before deployment.
About Cartesian Kinetics

Built for Brownfields. Designed to Adapt.

Automation should improve what companies already have—not force them to tear it down and start over.

Cartesian Kinetics is rewriting the warehouse automation playbook around a simple belief: automation should improve what companies already have—not force them to tear it down and start over.

That belief led us to create Omni Rack Robotics (ORR), a new category designed specifically for brownfield facilities where space is constrained, labor is scarce, and operations cannot afford extended disruption. ORR combines the flexibility and scalability of AMRs with the performance of ASRS—without the rigid infrastructure and operational limitations.

Our flagship solution, Carte+, is the world’s first ORR system. Its retrofit-first, rack-native architecture brings scalable automation to 3PLs, ecommerce fulfillment centers, retail distribution centers, and manufacturing facilities of virtually any age, shape, or size.

Combined with digital-twin validation, Carte+ enables operators to validate the complete automation strategy before deployment—reducing risk, improving performance, and building a stronger business case.

Automation that adapts to your warehouse—and unlocks the potential of what’s already built.